{"id":1701,"date":"2024-12-04T21:26:27","date_gmt":"2024-12-04T21:26:27","guid":{"rendered":"https:\/\/www.enerconind.com\/sealing\/?post_type=resources&#038;p=1701"},"modified":"2025-02-04T14:39:14","modified_gmt":"2025-02-04T14:39:14","slug":"cap-sealers-and-support-keep-copacker-operating-efficiently","status":"publish","type":"resources","link":"https:\/\/www.enerconind.com\/sealing\/library-resource\/cap-sealers-and-support-keep-copacker-operating-efficiently\/","title":{"rendered":"Enercon Cap Sealers &amp; Support Keep Liquid Cleaning Co-Packer Operating Efficiently"},"content":{"rendered":"\n<p>For decades <a href=\"https:\/\/rgaenterprises.com\/\">RGA Enterprises<\/a> (Charlotte, NC) has co-packed liquid cleaning products such as bleach, degreasers, and other chemicals. As a co-packer, they face the challenge of dealing with different products and containers on a daily basis. So, when they need assistance with induction cap sealing, they look for a seasoned partner to provide them with reliable technology and support. According to RGA Maintenance Manager Doug Beckham, Enercon Industries (who are celebrating their 50th year in business) provides RGA Enterprises exactly what they need.<\/p>\n\n\n\n<p>Beckham is responsible for ensuring RGA\u2019s packaging lines are optimized for production. One of his major challenges is finding equipment that will hold up to the caustic and corrosive nature of the bleaches and other chemicals RGA packages. Damage can occur from chemicals including oxidation of parts and equipment. The <a href=\"\/sealing\/cap-sealers\/\">Enercon cap sealers<\/a> have lived up to the challenge. RGA\u2019s large production facility houses three very old Super Seal\u2122 sealers, an ancient, water-cooled sealer, and they recently added a new Enercon Super Seal\u2122 cap sealer. The latest <a href=\"\/sealing\/cap-sealers\/super-seal\/\">Super Seal\u2122 sealer<\/a> features a new microprocessor-based control board that supports an assortment of new features.<\/p>\n\n\n\n<p>The older sealers have stood up to the harsh environments, but Beckham concedes that as with all equipment reliant on electronics, components do become obsolete and unserviceable over time. \u201cWe plan to replace the older sealers as we can. I love the simplicity &amp; reliability of how the Enercon sealers operate,\u201d says Beckham. In the meantime, the older Enercon systems continue to be reliable workhorses.<\/p>\n\n\n\n<figure class=\"wp-block-embed is-type-video is-provider-youtube wp-block-embed-youtube wp-embed-aspect-16-9 wp-has-aspect-ratio\"><div class=\"wp-block-embed__wrapper\">\n<iframe loading=\"lazy\" title=\"RGA Enterprises Runs F-Style Bottles Through Enercon Super Seal\" width=\"500\" height=\"281\" src=\"https:\/\/www.youtube.com\/embed\/ycqtnCSHfd4?feature=oembed\" frameborder=\"0\" allow=\"accelerometer; autoplay; clipboard-write; encrypted-media; gyroscope; picture-in-picture; web-share\" referrerpolicy=\"strict-origin-when-cross-origin\" allowfullscreen><\/iframe>\n<\/div><\/figure>\n\n\n\n<p><strong>Application Support Ensures Sealing Success<\/strong><\/p>\n\n\n\n<p>Enercon\u2019s support extends beyond the sealing equipment they provide, beginning with the company\u2019s <a href=\"\/sealing\/lab-trials\/\">cap sealing lab<\/a>. &nbsp;Jessica Toellner, Enercon\u2019s Senior Regional Sales Manager and cap sealing expert says, \u201cOur cap sealing lab is stocked with our complete line of induction cap sealers. We have a wide array of sealing heads, including custom designs, to make sure our customers always have the best sealer and sealing head configuration for their specific products and operating conditions.\u201d Jessica ran several sample trials for RGA to troubleshoot and find solutions when they run into application issues.<\/p>\n\n\n\n<blockquote class=\"wp-block-quote is-layout-flow wp-block-quote-is-layout-flow\">\n<p>\u201cSending in our samples to Enercon is a great process and the support is outstanding. We spent a day and a half trying to solve an issue sealing some caps, but once we contacted Jessica, she was able to get us back up and running and provided us with advice on what to do in the future to avoid these types of issues,\u201d recalls Doug Beckham.<\/p>\n<\/blockquote>\n\n\n\n<p><strong>Importance of Setting up an Operating Window<\/strong><\/p>\n\n\n\n<p>Achieving a Perfect Seal requires the right sealer &amp; sealing head along with compatible caps, bottles &amp; liners. But in addition to that, Enercon shares with its customers the final key in achieving a perfect seal: setting up an operating window for each application. Toellner explains, \u201c<a href=\"\/sealing\/library-resource\/operating-window\/\">Setting up an operating window<\/a> is a cornerstone principle to achieving a perfect seal and is affected by three variables: pressure, heat and time. Pressure on the liner is created by the cap torque on the closure, which should be sufficient and consistent. Heat is applied through the Enercon induction sealer via an electromagnetic field. Time is how much dwell time a foil liner needs under the induction coil to heat to the correct temperature for a perfect seal. The key to dwell time is knowing your conveyor speed. If your conveyor speed is consistent, you simply test sealing containers at varying sealing energy levels until you determine when the energy is too low to create a seal and too high because it burns the seal. The range in between is your operating window.\u201d<\/p>\n\n\n\n<blockquote class=\"wp-block-quote is-layout-flow wp-block-quote-is-layout-flow\">\n<p>\u201cOur experience with Enercon has been above the standard in the marketplace due to the support that Enercon provides, not only when purchasing equipment but when we have problems in the field as well,\u201d concludes Beckham.<\/p>\n<\/blockquote>\n","protected":false},"excerpt":{"rendered":"<p>For decades RGA Enterprises (Charlotte, NC) has co-packed liquid cleaning products such as bleach, degreasers, and other chemicals. As a co-packer, they face the challenge of dealing with different products and containers on a daily basis. So, when they need assistance with induction cap sealing, they look for a seasoned partner to provide them with&hellip;<\/p>\n","protected":false},"featured_media":1702,"parent":0,"menu_order":220,"template":"","resource_type":[22],"resource_application":[33],"class_list":["post-1701","resources","type-resources","status-publish","has-post-thumbnail","hentry","resource_type-article","resource_application-chemical"],"acf":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v27.2 - https:\/\/yoast.com\/product\/yoast-seo-wordpress\/ -->\n<title>Enercon Keeps Liquid Cleaning Co-Packer Operating Efficiently<\/title>\n<meta name=\"description\" content=\"Discover why this co-packer relies on Enercon\u2019s durable induction cap sealers to tackle the challenges of packaging harsh chemical products.\" \/>\n<meta name=\"robots\" content=\"noindex, nofollow\" \/>\n<meta property=\"og:locale\" content=\"en_US\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta 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