{"id":1560,"date":"2024-05-02T21:23:12","date_gmt":"2024-05-02T21:23:12","guid":{"rendered":"https:\/\/www.enerconind.com\/sealing\/?post_type=resources&#038;p=1560"},"modified":"2025-11-10T22:04:51","modified_gmt":"2025-11-10T22:04:51","slug":"sealing-head-compatibility","status":"publish","type":"resources","link":"https:\/\/www.enerconind.com\/sealing\/library-resource\/sealing-head-compatibility\/","title":{"rendered":"How to use the Optimal Sealing Head for Your Dispensing Cap"},"content":{"rendered":"\n<iframe loading=\"lazy\" class=\"responsive-youtube\" width=\"560\" height=\"315\" src=\"https:\/\/www.youtube-nocookie.com\/embed\/FbQJcaQY2oM?rel=0\" title=\"YouTube video player\" frameborder=\"0\" allow=\"accelerometer; autoplay; clipboard-write; encrypted-media; gyroscope; picture-in-picture; web-share\" allowfullscreen=\"\"><\/iframe>\n\n\n\n<p class=\"wp-block-paragraph\">Not all caps are created equal\u2014and neither are induction sealing heads. In this video, Enercon\u2019s Jessica Toellner demonstrates why selecting the correct sealing head for your cap style is essential to achieving a consistent, high-quality seal.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\"><strong>The Challenge: Sealing a Dispensing Cap with a Flat Sealing Head<\/strong><\/p>\n\n\n\n<p class=\"wp-block-paragraph\">We\u2019re working with a dispensing style cap, which has a taller profile than a standard flat cap. The key difference? The liner sits significantly lower inside the cap, creating more vertical distance between the top of the cap and the sealing surface.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">We attempted to seal this dispensing cap using a standard flat sealing head, keeping all other settings constant. After allowing the liner to cool, we inspected the seal.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">The Result? No seal. The flat sealing head simply couldn\u2019t deliver enough focused energy to heat the liner effectively. This was because the induction field wasn\u2019t able to reach the liner due to the added height and recessed placement of the liner<strong>.<\/strong><\/p>\n\n\n\n<p class=\"wp-block-paragraph\"><strong>The Solution: Deep Tunnel Sealing Head<\/strong><\/p>\n\n\n\n<p class=\"wp-block-paragraph\">This is where application-specific tooling becomes essential. For tall dispensing caps Enercon offers a Deep Tunnel Sealing Head\u2014engineered to direct the induction field deeper into the cap, closer to the liner\u2019s location. For this sealing head you want to align the foil liner in the cap with the labels on the sealing head. We then attempted to seal the same dispensing cap with the Deep Tunnel Sealing Head under identical line conditions.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\"><strong>The Results: A Strong, Reliable Seal<\/strong><\/p>\n\n\n\n<p class=\"wp-block-paragraph\">After the liner cooled, we inspected the new seal:<\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li>Complete adhesion across the land area.<\/li>\n\n\n\n<li>No signs of underheating or misalignment.<\/li>\n\n\n\n<li>A clear success\u2014demonstrating the importance of matching your sealing head to your cap geometry.<\/li>\n<\/ul>\n\n\n\n<p class=\"wp-block-paragraph\"><strong>Key Takeaways<\/strong><\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li>Use a Flat Sealing Head for standard flat caps with liners near the cap\u2019s surface.<\/li>\n\n\n\n<li>Use a Deep Tunnel Sealing Head for tall caps (like Yorker or sports caps) where the liner is recessed inside the cap.<\/li>\n\n\n\n<li>Always confirm proper alignment for the sealing head you are using as guided by the labels on the sealing head<\/li>\n<\/ul>\n\n\n\n<p class=\"wp-block-paragraph\"><strong>Need Help Selecting the Right Sealing Head?<\/strong><\/p>\n\n\n\n<p class=\"wp-block-paragraph\">At Enercon, we specialize in helping optimize induction sealing operations for maximum performance and energy efficiency. Whether you&#8217;re working with unique cap designs or troubleshooting seal issues, our team is here to support you and help you Achieve a Perfect Seal\u2122<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">Watch the full video to see the sealing comparison in action.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\"><\/p>\n","protected":false},"excerpt":{"rendered":"<p>Not all caps are created equal\u2014and neither are induction sealing heads. In this video, Enercon\u2019s Jessica Toellner demonstrates why selecting the correct sealing head for your cap style is essential to achieving a consistent, high-quality seal. The Challenge: Sealing a Dispensing Cap with a Flat Sealing Head We\u2019re working with a dispensing style cap, which&hellip;<\/p>\n","protected":false},"featured_media":1753,"parent":0,"menu_order":0,"template":"","resource_type":[29],"resource_application":[32,38,33,31,36,34,39,35],"class_list":["post-1560","resources","type-resources","status-publish","has-post-thumbnail","hentry","resource_type-video","resource_application-beverage","resource_application-cannabis","resource_application-chemical","resource_application-food","resource_application-hall-of-fame","resource_application-health-beauty","resource_application-nutraceutical","resource_application-pharmaceutical"],"acf":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v28.0 - https:\/\/yoast.com\/product\/yoast-seo-wordpress\/ -->\n<title>Best Sealing Head for Tall &amp; Dispensing Caps | Video Demo<\/title>\n<meta name=\"description\" content=\"Struggling to seal tall or dispensing caps? 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