Enercon Induction Cap Sealers are designed for reliable and trouble-free operation. Our Cap Inspection System ensures your product's closure and induction sealing foil is not cocked or missing.
Should you experience operating problems with your induction sealing system please use the following troubleshooting guide to help rectify any issues you may be experiencing. If your Enercon induction sealing systems is operating correctly but you are not getting an acceptable seal, please review our General Principles links on the technical support home page.
If you have questions or experience problems with your Enercon cap sealer please contact us at 262-255-6070 or via our web contact form.
| Troubleshooting Guide |
| Symptom |
- Check input power to the cap inspection control at TB2, #1 and #2.
- Verify fuse on relay board is good. Green LED on board should be on and 24VDC should be present at the fuse.
- Insure all sensors are properly connected to the control box.
- Verify no object is blocking the infeed sensor, the arrays, the exit sensor, the beam switch, or the back-up sensor.
- Check alignment of all sensors. See sensor set-up and adjustment section in the owner's manual.
- Check all sensors for proper operation. Any failed, mis-adjusted, or unplugged sensor will cause a stalled bottle condition. The proximity switch and high cap sensor are the only sensors that will not cause a stalled bottle condition. Also note whether the system is not set up for auto reset. A manual reset will be required if not. Press the fault light on the control box face to reset the system.
- Broken wire or loose connector at the control box.
- Bad logic board. Contact Enercon Service Department for assistance.
- Verify that height and sensitivity adjustments have been properly set.
- Insure the LED on the foil switch is in view of the beam switch.
- The foil detection switch cable is disconnected or there is a broken wire in the cable, or the beam switch cable is disconnected or there is a broken wire in the cable.
- Sensitivity adjustment on the beam switch is too high. The switch is viewing background objects.
- Failed foil switch.
- Failed beam switch.
- Failed control board. Contact Enercon for service assistance.
- Check all wiring.
- Is the cap sealer in Auto Mode? See the LED indication on the cap sealer membrane.
- Upon energizing the cap sealer, the Start circuit must first be primed. Press the stop button, then the start button on the cap sealer membrane to prime it.
- Verify contact closure at TB2 #'s 5 and 6 when the infeed sensor has been initialized.
- Bad infeed sensor. Try other stalled bottle sensors. Each one can enable the auto start/stop.
- Bad power relay board.
- Bad logic board. Contact Enercon Service Department for assistance.
- Verify counter disable has not been enabled. Remove jumper at TB2 between terminals 25 and 26.
- Verify proper operation of the beam switch. Every bottle sensed by the beam switch is counted in the total bottle counter.
- Check control wiring to meters. See wiring diagram.
- Bad meter.
- Bad control board. Contact Enercon Service Department for assistance.
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WARNING
HIGH VOLTAGE is present within this equipment. As with any piece of electrical equipment, one should become familiar with the manual furnished before applying power. Proper connections and operation are required for safe use. FOLLOW INSTRUCTIONS for safety of personnel when operating or maintaining this equipment. |
 Enercon's cap inspection system paired with the Super Seal Deluxe induction cap sealer.
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